Operational Restructure & Leadership Succession — Steel Fabrication Group
The Challenge
Margin Compression & Succession Uncertainty
A third-generation family-owned steel fabrication business in western Sydney was facing a convergence of pressures: raw material costs had risen 28% over two years, a key management figure was approaching retirement with no successor identified, and workflow inefficiencies inherited from decades of unplanned growth were consuming margin at an accelerating rate. The board engaged Keystone after three consecutive years of declining EBITDA margins.
Keystone's Approach
Integrated Strategy & Leadership Program
Keystone deployed a blended engagement across strategic planning, interim management, and HR transformation. Principal consultant James Kilpatrick assumed an interim COO role for six months while a permanent appointment was recruited. Simultaneously, the team conducted a full operational review, implementing lean manufacturing principles across three production cells and redesigning procurement to capture volume consolidation benefits. A structured leadership pipeline program was initiated, identifying and developing four internal candidates for senior roles.
Outcomes & Results
Measurable, Sustained Improvement
"Keystone didn't just give us a report — they actually rolled their sleeves up and sat alongside our management team every day. The changes they implemented are permanent and the business is fundamentally better for their involvement."